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Bolt Tensioning SolutionsFlange Facing Machines

Flange Facing Machines

The equipment performs precision in-line cut or simultaneous cut/bevel, single cut/bevel, counterbore and flange facing operations, as well as weld end preparation on open ended pipe, ranging from 2 to 56 inches. O.D. (DN20-1400), on most wall thickness and material.

XTFF24 FLANGE FACER

The XTFF24 Flange Facer is a versatile machine that allows you to face, bevel, and turn pipe, valve, and pump flanges with ease, delivering machine shop accuracy. Its three-piece mounting system makes setup and alignment quick and simple, allowing a single operator to begin machining in just a few minutes.

SUPERIOR MACHINING

It can perform flat face, continuous groove facing feeds, RTJ groove cutting, and more.

LIGHTWEIGHT & PRECISE BODY

A modular design using high-intensity materials and advanced processing technology ensures the highest accuracy.

BASE ASSEMBLY

Equipped with three high-strength alloy steel mounting bases with threaded inserts and adjustable feet to enable perfect leveling and centering on any flange from 50mm (2") to 610mm (24") in diameter.

QUICK SET UP

The machine adopts an independent design of quick model parts, making it fast to mount and begin machining. An experienced operator can complete the setup within an hour.

DRIVE POWER UNIT

Powered by a 0.8KW (1.2HP) Pneumatic motor or a 0.75KW Servo motor. It achieves cuts up to a maximum depth of 2mm (0.079") on flanges without bolt holes or 0.5mm (0.02") with holes. It can achieve a flatness better than 0.02mm at 558mm (22") diameter.

TECHNICAL DETAILS (XTFF24)

Facing Diameter Range
50-610mm (2-24")
I.D Clamp Range
50-610mm (2-24")
Min Swing Diameter
515mm
Tool Post Stroke
50 (2")
Tool Post Swivel Angle
+ / - 30°
R.P.M
0-42
Drive Power Unit - Pneumatic
1. 2Hp (0.8 Kw)
Air Consumption / Supply Required
1.2m³/min
Drive Power Unit - Electric
1HP (0.75kw)
Electric Requirements
Single phase, 110V/230V, 50/60HZ
Machine Weight
45Kg

FEED RATES (XTFF24)

Facing Feed (1.75mm Pitch Feed Screw)
0.10/0.41mm
Facing Feed (3mm Pitch Feed Screw)
0.18/0.71mm

XTFF40 FLANGE FACER

The XTFF40 Flange Facer is a versatile flange facing machine that allows you to face, bevel, and turn pipe, valve, and pump flanges with ease, delivering machine shop accuracy. The two-piece mounting system makes setup and alignment of this machine quick and easy. It allows one operator to easily set up the machine and begin machining in just a few minutes.

SUPERIOR MACHINING

It can cut "O" Ring grooves, RTJ and other V grooves, standard and compact flange facings, weld preparations, etc.

LIGHTWEIGHT & PRECISE BODY

Modular structural design, high-intensity of material and processing technology, which makes sure the accuracy of processing.

BASE ASSEMBLY

Equipped with two pieces high strength mounting base unit with steel threaded inserts, and adjustable feet enable the machine to be installed perfectly level and central in any flange from 150mm (6") to 860mm (34") in diameter.

QUICK SET UP

Flange facing machine adopt independent design of quick model parts, therefore, it's fast to mount it and machining. An experienced operator will finish the mounting processing within an hour according the rightful operating process.

DRIVE POWER UNIT

The machine is driven by a 1.7KW (2.2HP) Pneumatic motor, it can achieve cuts up to a maximum depth of 2mm (0.079") on flanges without bolt holes or 0.2mm with holes and can achieve a flatness better than 0.02mm at 762mm (30") diameter.

TECHNICAL DETAILS (XTFF40)

Facing Diameter Range
150-1000mm (6-40")
I.D Clamp Range
145- 860mm (6-34")
Min Swing Diameter
79.0 mm
Tool Post Stroke
100(4")
Tool Post Swivel Angle
+ / - 30°
R.P.M
0-35
Drive Power Unit - Pneumatic
2. 2Hp (1.7k w)
Air Consumption / Supply Required
1.93m³/min
Machine Weight (less base unit)
128Kg
Shipping Weight
145Kg

FEED RATES (XTFF40)

IN (mm/rev)
OUT (mm/rev)
UP/DOWN (mm/rev)
Gear 1
0.128
Gear 1
0.151
Gear 1
0.03
Gear 2
0.251
Gear 2
0.292
Gear 2
0.06
Gear 3
0.591
Gear 3
0.691
Gear 3
0.15

XTFF60 FLANGE FACER

The XTFF60 Flange Facer is designed with a reinforced center spindle and a rotating cutter arm for achieving stronger stability during cutting.

SUPERIOR MACHINING

It can achieve working without mounting base unit, typical applications for on-site machining of heat exchanger, blind flange, and so on. This provides users with the flexibility to make more cuts including cut "O" Ring grooves, RTJ and other V grooves, standard and compact flange facings, weld preparations, and other surfaces.

PRECISE BODY

Precision machined dovetail ways and adjustable Turret coated gibes provide smooth accurate travel, and can give machine shop accuracy.

BASE ASSEMBLY

Equipped with two pieces high strength mounting base unit with steel threaded inserts, and adjustable feet enable the machine to be installed perfectly level and central in any flange from 500mm to 1650mm in diameter.

DRIVE POWER UNIT

The machine is driven by a 3.5HP pneumatic motor. It can achieve cuts up to a maximum depth of 2mm (0.079") on flanges without bolt holes or 0.5mm (0.02") with holes.

TECHNICAL DETAILS (XTFF60)

Facing Diameter Range
500-1650mm (20-65")
I.D Clamp Range
500-1500 mm(20-59")
Min Swing Diameter
1750mm
Tool Post Stroke
80(2")
Tool Post Swivel Angle
+ / - 30°
R.P.M
0-35 3.
Drive Power Unit - Pneumatic
5Hp (2.7 k w)
Air Consumption / Supply Required
2.69m³/min
Machine Weight (less base unit)
550Kg
Shipping Weight
680Kg

FEED RATES (XTFF60)

IN (mm/rev)
OUT (mm/rev)
UP/DOWN (mm/rev)
Gear 1
0.128
Gear 1
0.151
Gear 1
0.03
Gear 2
0.251
Gear 2
0.292
Gear 2
0.06
Gear 3
0.591
Gear 3
0.691
Gear 3
0.15

XTFF80 FLANGE FACER

The XTFF80 Flange Facer is designed with light and high precision consideration of different countries. It adopts ascendant Processing technology to make sure the best accurateness and high efficiency. It's widely used for petroleum, chemical industry, electric plant, ship rebuilding.

SUPERIOR MACHINING

It can achieve working without mounting base unit, typical applications for on-site machining of heat exchanger, blind flange, and so on. This provides users with the flexibility to make more cuts including chamfers, O-ring grooves, RTJ grooves, lens rings, beveling, and other surfaces.

LIGHTWEIGHT & PRECISE BODY

Modular structural design, high-intensity of material with Processing technology, which makes sure the accuracy of processing.

QUICK SET UP

Flange facing machine adopt independent design of quick model parts, therefore, it's fast to mount it and machining. An experienced operator will finish the mounting processing within an hour according the rightful operating process.

DRIVE UNIT

The machine is driven by a 4HP pneumatic motor. It can achieve cuts up to a maximum depth of 2mm (0.079") on flanges without bolt holes or 0.5mm (0.02") with holes.

TECHNICAL DETAILS (XTFF80)

Facing Diameter Range
762-2032mm (30-80")
I.D Clamp Range
762-1804mm(30-71")
Min Swing Diameter
1610mm
Tool Post Stroke
50(2")
Tool Post Swivel Angle
+ / - 30°
R.P.M
0-42
Drive Power Unit - Pneumatic
4Hp(3kw)
Air Consumption / Supply Required
2.69m³/min
Machine Weight (less base unit)
350Kg
Shipping Weight
720Kg

FEED RATES (XTFF80)

IN (mm/rev)
OUT (mm/rev)
UP/DOWN (mm/rev)
Gear 1
0.128
Gear 1
0.151
Gear 1
0.03
Gear 2
0.251
Gear 2
0.292
Gear 2
0.06
Gear 3
0.591
Gear 3
0.691
Gear 3
0.15

XTFF120 FLANGE FACER

XTORC Flange Facing machine is designed for on-site machining with lightweight capabilities and high accuracy consideration, it Adopts ascendant Processing technology to make sure the best accurateness and high efficiency. It's widely used for petroleum, Chemical industry, electric plant, ship building, wind power, energy, defense etc. Large, industrial grade, high precision rotary bearings provide stable, smooth motion output throughout the entire machine facing range, it can easily handle challenging flange repair applications to meet or restore the demanding requirements of the manufacturer. Flange facing machine adopt independent design of quick model parts, therefore, it's fast to mount it and machining. An experienced operator will finish the mounting processing within an hour according the rightful operating process. Pneumatic & hydraulic drive options available, it can achieve cuts up to a maximum depth of 2mm (0.079") on flanges without bolt holes or 0.5mm (0.02") with holes. Tube sheet mounting kit adds a mounted way for heat exchanger repair. Milling head and distributor hoses for rotary milling. Back facing kit available for heat exchanger flange back faces in one setup.

TECHNICAL DETAILS (XTFF120)

Facing Diameter Range
1150-3050mm (45-120")
I.D Clamp Range
1060-2800mm (42-110")
Min Swing Diameter
2133mm (84")
Tool Post Stroke
102 (4")
Radial Slide Stroke
711 (28")
Tool Post Swivel Angle
+ / - 30°
R.P.M
0-9
Drive Power Unit - Pneumatic (Standard)
4Hp (3kw)
Drive Power Unit - Hydraulic (option)
15HP (11kw)
Air Consumption / Supply Required
2.69m³/min
Hydraulic requirements
30L/min
Machine Weight
1650Kg
Shipping Weight
2450Kg

FEED RATES (XTFF120)

IN (mm/rev)
OUT (mm/rev)
UP/DOWN (mm/rev)
Gear 1
0.128
Gear 1
0.151
Gear 1
0.03
Gear 2
0.251
Gear 2
0.292
Gear 2
0.06
Gear 3
0.591
Gear 3
0.691
Gear 3
0.15

XTFF178 CIRCULAR MILL

XTFF178 Circular Mills is designed for machining of large flanges, wind turbine rotor blades, and wind turbine tower flanges. Crane pedestals and heavy construction and mining.

PRECISE BEARING & STEADY MAIN BODY

Provide the most powerful guarantee for machining using precise bearing & steady main body, equipped with adjustment leg and jacking leg, various sizes of feet. Easy and fast to install on site.

SMOOTH CUTTING

All feed of milling spindle head adopt precision machined dovetail ways and adjustable Turcite-B coated gibes provide smooth accurate travel.

ROTARY UNION

Solve the problem of oil hosing winding using rotary joints when the machine is rotating.

DRIVE UNIT

The machine is driven by (2) 3.5HP hydraulic motors to effectively eliminate the gap of gears and ensure smooth cutting. Hydraulic power provides the greatest possibility for cutting. It can achieve cuts up to a maximum depth of 2mm on flanges.

TECHNICAL DETAILS (XTFF178)

Facing Diameter Range
2000-4500mm (78-178")
I.D Clamp Range
0-4300mm (75-169")
Rotation RPM
0-3
Rotation Drive Unit - Hydraulic
(2) × 3.5HP (2.6kW)
Spindle Head Slide Stroke Spindle
1000mm (39")
Head Stroke
250mm (10")
Spindle Head Taper
NT50
Spindle Drive Power Unit - Hydraulic
25HP (18.5kW)
Machine Weight
4450Kg
Shipping Weight
6220Kg

XTFM12M MINI FLANGE FACER

Our TTFM12M Mini flange facer, easy working flange facing repair, easy to operate.

Allows any technician to recondition RF/FF and other gasket settings in situ, the internal diameter that can be clamped is 25.4mm to 254mm. Due to clamping and machining range, the Mini facer is a very efficient tool for service or repair workshop but also for piping construction companies and vessel manufacturers.

TECHNICAL DETAILS (XTFM12M)

Min facing diameter
25.4mm
Max facing diameter
350mm
Tool post travel
70mm

ULTRA-PORTABLE

Machine weight
7 KG
Packing total
11 KG